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Toyota Tacoma:
Extended Warranty on Excessive Frame Rust

Alex Steele
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seen in Truck Trend



I was wondering if you knew anything about the recall of all 1995-2000 Toyota Tacoma pickups for frame rust. They are buying pickups back if the frames are unsafe. I haven't read anything in any of the magazines and it seems that if it were one of the American car companies it would be everywhere. I was just wondering why it was so hush.




It's not a recall or a technical service bulletin; it's a voluntary extension of Toyota's new car warranty policy involving certain 1995-2000 Tacoma, about 813,000 of them. According to Toyota, there have been a number of complaints from Tacoma owners in reference to excessive rust corrosion and perforation of the vehicle's frames -- particularly in northern, high road salt regions.


Toyota states that trucks which fall within a specific vehicle identification number range did not receive adequate corrosion resistant protection during production. Therefore, the original frame rust through coverage of 3 years/36,000 miles has been extended to 15 years/unlimited mileage. If your truck fits the model range, and exhibits excessive frame rust, schedule an inspection at a local Toyota service department.


If the service department determines that excessive corrosion exists, as per Toyota's inspection guidelines, a secondary inspection by a Toyota representative may be required. Toyota will then determine, at their option, if the frame will be repaired or the vehicle bought back at 150% of the "excellent condition" Blue Book retail value (regardless of what shape it's in). Although, repair of significant frame damage is never a good practice and it's believed that most, if not all vehicles with excessive rust will be bought back.


Toyota is allowing removal of any aftermarket add-ons, and a vehicle loaner program will be in effect to help with the inspection and buy-back process. The extended warranty doesn't seem very hush, but it is recent, going into effect March 7, 2008 with notification letters in the mail shortly thereafter. If you believe your Tacoma may be involved but have not received notification, call Toyota customer assistance at 1-888-270-9371 or contact your local dealer.


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Bonnie Welsh
29 Dec 2009, 09:46
I have a 2000 Tacoma 2wd. I was wondering what the latest is on the frame/rust recall. today's date:12/29/09. I do live in area with salt used in snowy weather and salt air in summer; I'm near the water.
29 Dec 2009, 10:50
Hi Bonnie:

The policy on the 1995-2000 Tacoma is not a recall but an extended warranty. Updates are the inclusion of the 2001-2004 model years. Unlike the earlier models there is no buy-back, instead they will inspect the frame and do needed repairs such as additional rust protection treatment, rear cross member replacement and possibly more extensive frame reconditioning.

Added to the mix is a recall on 2000-2003 full-size Tundra pickups suffering from similar frame rust conditions -- again, no buy-backs, only needed repairs.

Schedule a frame rust inspection at a local Toyota dealer, and see what they find.
tina martin
26 Apr 2011, 08:19
i have a 1995 tacoma. the extended
warranty ran out on my truck a few months ago and NOW I have 2 cracks and rust on my frame (it passed the test 9 months ago). Is there anything I can do to get the buy back now? thanks
27 Apr 2011, 06:12
Take it back to the Toyota service department and explain the situation to the service manager. He will most likely want to re-inspect the truck, and if it fails, request approval from the Toyota district representative.

Technically, they're not obligated, but it's possible they may fit-you-in on a goodwill basis.

It never hurts to ask.
09 May 2011, 11:54
The Toyota dealer gave me a flat out
NO. Is there anywhere else I can go
to fight my point? My truck is not
undrivable. Thanks.
09 May 2011, 20:24
Call Toyota customer service and state your case. After that an attorney, but probably not worth the cost or aggravation.
12 Jul 2011, 23:50
They gave me a flat out no also, but it was a factory defect from the beginning and a safety issue. I called and they have no goodwill. I asked the rep if she would let her child ride in a Tacoma and she wouldn't answer. A frame should last at least 25 years. I saw a '53 ford pickup that was in a field for years, never restored and looked horrible, but the frame had a small amount of service rust.

Now I have a worthless '95 Tacoma truck that I paid a lot of money for. Toyota couldn't care less.
06 Jan 2012, 16:36
Hello and thanks for your time. i just purchased a 2000 Tacoma xcab 4x4 from a friend, truck has 52,633 original miles (belonged to uncle who has since passed) and will need new tires, brakes and tune-up - seems to be in good shape. Does this vehicle fall w/i the parameters for the frame recall and where are the locations for the rust? Thanks again
08 Jan 2012, 09:51
Only way to be sure if the truck's rust damage will be covered by Toyota is by bringing into the dealership for inspection.
Jamey Johnson
12 Mar 2012, 21:16
Today is 3/12/12. I bought a 1996 toyota tacoma on 3/08/12. I had it inspected today and the toyota dealership said the frame was rusted and unsafe. But they couldn't help in any way! Is this true?? Please help, i am out of $5,700 and a truck....
17 Mar 2012, 15:14
Hi Jamey,

I'm assuming the delivery date on the truck put it past 15 years old. And that was the end of the extended warranty covering the rust-through condition.

Toyota upped the coverage from the original 3 years, 36k miles, to 15 years, unlimited mileage.

If you're shortly over the 15 year mark, you can contact Toyota customer support and push for "goodwill" coverage. This may, or may not help.

I would be going straight to seller and get my money back...
20 Mar 2012, 19:25
I live in Canada and i bought a 2004 Toyota Tacoma 4x4,i was wondering if the original owner bought the truck in USA would the rusty frame warrany still be covered by Toyota Canada...and if not what do i have to do.
25 Mar 2012, 14:05
Not sure if there's a difference in the body rust warranty between US and Canadian sold Tacoma. Check the trucks original warranty booklet, or contact customer support @ 800-331-4331.

The extended rust warranty only involves 1995 - 2000 models.
07 Apr 2012, 19:12
Do you have any offical info on the 15 year extended warranty on the Tacoma in Canada? Or is the US and Canada's the same? I have rust on my frame and need to get it inspected by a dealer, but I've heard they are giving people a hard time on the extented warranty if they have already had thier truck checked a few years ago and passed. Please Help!
15 Apr 2012, 13:55
Again, call Toyota customer support to see what is covered on your specific truck. 800-331-4331.
erick diaz
25 Apr 2012, 18:41
i have a 2000 toyota tacoma with a crack inside the frame i took it to toyota and they said the warranty expired on the frame how can that be possible if the warranty is extended 15 years from manufacture date whcih is 4/24/2000. is it posible toyota made an error and my truck is still qualify for the buy back program
26 Apr 2012, 18:36
Good question. You said it's a crack, but nothing about rust, which is what's covered under the extended warranty.

Was that the issue? If it is rusted through, I would strongly suggest contacting Toyota customer support and get the whole story.
03 Nov 2012, 19:39
I have a96 tacoma .does so,eomeone know any show who could repair i meanreinforce the frame at a reasonable process!i Live in nj
12 Nov 2012, 05:17
I have a tacoma 2003 and the frame its realy bad.the front side of the frame is braking by the rust. Anybody know if where is some extended warranty.
12 Nov 2012, 18:32
The extended rust through warranty pertains to 1995-2000 Tacoma, not 2003. But it can't hurt to contact Toyota.
Herbert McPherson
28 Oct 2013, 17:49
Toyota replaced the frame on 2001 Tacoma a few years ago and now my gas tank is rusted out is there anything they will do to help me?
03 Nov 2013, 09:55
Contact the dealership that repaired the rusted frame to be sure, but the fuel tank was not part of the original extended warranty. so don't get your hopes up.
12 Dec 2013, 16:16
Just a quick note on the frame changeout on my 2001 Tacoma..Toyota covered most of the work , the changeout came with new lower control arms, rear springs and brake lines .. Plus a few other parts that were trashed while taking it apart.. Toyota's end of the bill was 12,750$ plus the two week truck rental.. I had them perform about another 6,000 in parts and labour.. Waterpump,timing belt, exhaust all bushing, ujoints all new front suspension ..and now it is in the body shop for a complete makeover and paint.. So why spend 25,000$ on a 12 year old truck, I live in Northern Canada, and use it to plow, and enjoy the outdoors and you would be hard to find what is basically a new vehicle for 12,000 dollars..Thanks Toyota
24 Jan 2014, 13:02
I just found 3 pin holes in my 2002 Tacoma frame which is really rusty I have a frame inspection tomorrow, what exactly do they do during the inspection? I called Toyota customer service and asked what would be done about a pin hole and she said it is up to the dealer to fix or leave it that way until it gets worst. I had the toyota undercoating done which I think they did to buy time, I just hate to end up with junk after the 15 years are up if they keep saying it is ok then year 15 I have a truck with a big hole in the frame.
14 Mar 2014, 14:18
Have not seen the latest procedure on frame corrosion inspection. The only recall involves the spare tire carrier.

Please let us know what they say at the dealership.
joe carmack
18 May 2014, 21:51
I have a 96 toyota 4x4 and from the cab back is broken and rotted
19 May 2014, 17:59
I was told by my local dealer that since my '96 was out of the 15 year span that it was a non-starter for even an inspection. Would be curious if anyone fared better.
29 Jul 2014, 11:23
I have a hole approx 2mm in size where they hit the frame with a hammer during the last inspection. Only one month until my 15 yrs is up. Any size requirement for the perforation?
23 Sep 2014, 10:04
I bought my 1996 Toyota Tacoma 4x4 from a mechanic. According to the VIN Search, it had NEVER been taken to a Toyota dealership - EVER. The search only brought up oil changes over the last few years from random oil change places.

I called Toyota about the rust problem, but they said there isn't a recall that will benefit me (time expired?) I think Toyota won't touch it with a 10 foot pole now.

Any suggestions?
Randy Stearns
04 Nov 2014, 22:44
If Toyota does not cover any damage done by rust and corrosion your best bet is to find a professional welder, or even anyone that can weld as well as a professional and weld up the cracks and holes, I know a few poeple that can, but I live in Vermont and have no idea where any of you are from. I have seen toyota frames welded back together and last the life of the truck
24 Nov 2014, 18:43
the answer to the question by Alex is only partially true. I owned a 2001 4d taco 4x4 and would not have known about the warranty except I hit a deer. The body shop told me about the warranty issue. I took it to toyota dealer and it qualified for a frame "replacement". I got a rental paid by toyota for one month. The frame, brake lines, ball joints and hoses were replaced at no cost. It was like new. To my understanding the buy backs were only for those trucks that it would have cost more to replace the frame than to buy back. This involved all tacos 1995 through 2004. I never received notification from toyota and no one else I have talked to (several) received notice. The manager of the body shop in Ohio told me none were sent out and he was leaving a note on peoples windshield when he saw one although he was not allowed to. Loved that truck and never should have sold it.
Dan McCool
08 Jan 2015, 02:40
I have a 95 Tacoma. Awesome truck. Toyota says my trk doesnt fall under the warranty program. They told me this 3 yrs ago.

I also have a 2003. The frame is really bad in this unit. I will be contacting Toyota nxt wk to fi f out the details on how good thier warr. Really is.
11 Jan 2015, 10:20
RE: Dan McCool, Keep us up to date on your progress with the warranty on the truck frame so we can inform others with the information to help them with their frame issues.
Ken Zmuda
17 Jan 2015, 08:58
I have many Toyota's and need to know as much as possible
17 Jan 2015, 09:23
RE:Ken Zmuda, Have a talk with the service manager of a Toyota dealer and see what they will tell you. You will need your trucks VIN number to see if your truck falls into the range of vehicles to see if it fits into that category. Toyota states that trucks which fall within a specific vehicle identification number range did not receive adequate corrosion resistant protection during production. Therefore, the original frame rust through coverage of 3 years/36,000 miles has been extended to 15 years/unlimited mileage. If your truck fits the model range, and exhibits excessive frame rust, schedule an inspection at a local Toyota service department.
Oonagh mc cune
22 Jan 2015, 17:16
=I would love to know where i can buy a new frame, instead of complaining, that gets you no where .
Jeff Baranowski
01 Feb 2015, 10:09
I just took my 2001 Tacoma in for a new muffler and when they put it on the lift, the frame cracked. The whole bed fell to the ground while the cab was up in the air. I feel lucky that it didn't happen while I was on the freeway. Any chance I fall into this program?
03 Feb 2015, 09:52
RE:Jeff Baranowski, Go to a Toyota dealer and give them your VIN number, they can check to see if you qualify for the warrenty.
06 Feb 2015, 10:07
RE:Oonagh mc cune, If you take your VIN# to the dealer you may fall into the frame warrenty. If you do then you won't have to pay for a new frame.

If you don't fall into the warrenty then you can proabably buy a new frame at the parts dept at the dealer.
Dan McCool
16 Feb 2015, 08:42
I am interested in hearing about the toyota issues & what toyota is doing about them
dave Johnson
10 Mar 2015, 17:17
I recently purchased a used 2001 Tacoma 115k great looking truck had it put on the rack and the whole frame, like others have stated, is rusted. I went to my local dealer for them to put in a claim and see also I called Toyota customer care and I'm now waiting to hear back. What do they want? folks to just pawn them off to some one else like musical chairs until life is lost like they need more bad publicity?? They know they sold America a bad,dangerous batch of trucks. Just fix or buy them.
Dana Dean
03 Apr 2015, 19:47
Have 00 Tacoma bought new,has 52K miles.
Had it inspected 2 times,told it was OK(last 3yrs ago)
They could never pay me what the truck is worth,basic like new.I did not want it bought.
Put new muffler on today,noticed the box frame section on drivers side at front hanger of rear spring is rusted away,a 6" high,15" section that has fuel lined attached to it is laying loose between fuel tank&frame.
My 15 yrs up in 09/15.
I heard maybe now they are just paying blue book,not the 150% deal any more.Anybody have up dated imfo on this?
I`m in WV
04 Apr 2015, 16:51
RE:Dana Dean, I found this on the Toyota website. This is in their words. Hope this helps you.

Toyota Announces Customer Support Program For 1995-2000 Tacoma Pickups
March 07, 2008
March 7, 2008 - Torrance, CA - Toyota Motor Sales (TMS) U.S.A., Inc. will launch a Customer Support Program to extend warranty coverage on certain 1995 through 2000 model year Tacoma truck frames.

Toyota has received reports regarding a small number of Tacoma vehicles exhibiting excessive corrosion of the frame, causing perforation of the metal. The frames of some vehicles may not have adequate corrosion protection. When exposed to severe environmental conditions, including accumulation of road salts, these vehicles may develop corrosion beyond normal surface rust commonly found on metal after years of exposure.

Instances of this condition are isolated and largely confined to states which use salt for winter de-icing of roads. However, to assure customers of its commitment to satisfaction, Toyota is extending a rust perforation warranty covering 1995 to 2000 Tacoma truck frames for a period of 15 years from original sale, with no mileage limitation, for corrosion damage resulting in perforation of the frame material.

Should a customer's vehicle experience this condition, they will be requested to present it to any Toyota dealer for inspection. Upon confirmation of rust perforation, Toyota will, at its option, repair or repurchase the vehicle. If it is determined that no rust perforation is present, the extended warranty will be in effect for 15 years from original sale.

It is important to note that this is not a recall or special service campaign. The extended frame corrosion warranty provides goodwill assistance to owners who have experienced, or may encounter, frame problems as a direct result of rust perforation. Owners will be notified by first class mail beginning mid-March 2008. Customers with questions or concerns should contact the Toyota Customer Experience Center at 1-800-331-4331.

Steve Allen
14 Apr 2015, 07:52
WOW! I see this problem has been going on for a while. But believe it or not I just found out there was a problem with the frame. I saw a huge crack in my frame of my 1996 Tacoma, while loading center blocks in the rear. i immediately took it to my local dealer which have always done service on the truck. But they never said anything about a extended warranty to me about the frame.
In 2009 I had given the truck to my father who has since passed so I now have it back. The warranty also states that the truck had to have a certain numbers of miles if your truck exceeded that number i'm not sure what the number was, then you would not have received a letter of the issue.
This to me is a real serious flaw and dangerous to anyone who doesn't know what they're transporting their family or love ones in.
16 Apr 2015, 09:17
RE: Steve Allen,

To assure customers of its commitment to satisfaction, Toyota is extending a rust perforation warranty covering 1995 to 2000 Tacoma truck frames for a period of 15 years from original sale, with no mileage limitation, for corrosion damage resulting in perforation of the frame material.

20 Apr 2015, 13:30
Does anyone know if he dealerahip or toyota taking and , repairing or replacing or buying back 1995-2000 toyotas after the warranty ?

I called the service manager he said to bring it in. They will inspect it , he said that he is familiar with the rust issue and has only need a few . I'm in northern arizona . He also said that he will do all he can in dealing with toyota . As far as pushing for help.
I'll keep you all informed . I have a 98 Tacoma.


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